Industrial Inkjet Printing on Plastic Bags, Parts, Sheeting, and More | InkJet, Inc.

Plastic is one of the most versatile materials on the market today. Available in a range of forms, including bags, sheets, and pipes, plastics are routinely utilized to create and package various products. The EPA estimates that 14.5 million tons of plastic containers/packaging were produced in 2018.

 

Whether plastic is used to create or package products, direct marking is a common necessity. Across industries, markings like barcodes, 2D data matrices, and batch numbers make packaged goods traceable throughout the supply chain. Logos and graphics are also frequently placed for brand awareness and easy identification.

 

Today, inkjet printers are one of the best ways to mark plastic in its different forms. Like plastics, these printers take many forms, and each excels in a different application. With over 30 years of experience in the industrial ink market, InkJet, Inc. has the know-how to help meet your company’s marking needs. Whether you are inkjet printing on plastic bags, parts, or sheets, we can help you find the best tools for the job. 

Printing on Plastic for Use and Sale

InkJet, Inc.’s plastic printing line

Manufacturers use different plastics to make a wide range of products, including aerospace components, automotive parts, beverage bottles, consumer goods, and construction materials. In each of these industries, part marking and package coding are necessities. Direct part marking enables full supply chain traceability for aerospace, automotive, and construction components. Given the complex products and structures these components are used to make, full traceability is required to ensure that each part arrives safely.     
 

In the case of consumer products and food packaging, retail channels often require sets of codes to facilitate the sales process, provide consumer information, and enable traceability. Consequently, plastic packaging and products are often marked with:

  • Expiration/best-by date codes
  • Product batch codes
  • 1-dimensional barcodes
  • 2-dimensional data matrices    
     

Failure to include these markings can violate industry standards and, in certain cases, federal laws. Avoiding these consequences requires a robust printing solution. Below are the printing options that we offer for direct marking on plastics:

Use the links to jump ahead to a specific printing solution.

InkJet, Inc.’s Plastic Direct Marking Options

Coding Technology

Operating Method

System Options

Maximum Resolution and Print Height

Maximum Marking Speed

Cost Factors

Compatible Materials

Continuous Inkjet Printer

Propels pressurized ink droplets toward the substrate

DuraCode Touchscreen, Keyboard, & Pigment

70 DPI at 15 mm height

320 m/min.

Low to moderate unit cost, low consumable cost

Metal and plastic

Laser Marking Solution

Creates a concentrated light beam to mark or engrave the substrate

F8100F Fiber, F8100C CO2, LDR 7100, & F8100U UV Laser Marking Systems

Lenses up to 300 mm x 300 mm 

2,000 characters per second

High unit cost, little to no consumables

Varies by model

Continuous Inkjet Printers: DuraCode Touchscreen, Keyboard, and Pigment

Continuous inkjet (CIJ) printers are non-contact production line printing systems designed to mark substrates moving at 300 m/min and above. Powerful ink circulation systems allow CIJ printers to operate without downtime, 24 hours a day. The speed, wide ink compatibility, and versatile printheads of CIJ printers enable users to mark thousands of products a day with long-lasting, highly legible codes. 

 

InkJet, Inc. meets diverse coding needs by maintaining a comprehensive CIJ ink catalog with dozens of plastic-compatible formulas. We have produced ink for over 30 years and carry numerous formulas with special properties, including: 

 

  • Superior substrate adhesion
  • Quick dry times on wet bottles
  • Anti-transfer properties
  • Rub resistance
  • Alcohol resistance
  • Heat resistance
  • Extreme temperature resistance
  • Caustic wash compatibility
  • Condensation penetration
  • Soft and hard pigmentation            
         
     


With these options, InkJet, Inc. can provide you with a printer/ink combo that suits your line setup, meets output demands, and accounts for challenging facility conditions.    
 

See the chart below for a closer look at the DuraCode models’ most important specifications.

Specification

DuraCode Touchscreen, Keyboard, & Pigment CIJ Printers

Nozzle

40, 50, 60, 70 μm

Print Height

1.2-15 mm

Maximum Print Speed

Up to 1,050 ft./min (320 m/min)

Print Distance

1-3 in. (25.4-76.2 mm)

Input System

Touchscreen or Standard Keyboard / WYSIWYG

Print Font

5x5, 7x5, 9x6, 11x8, 16x11, 24x17, 32x22

Operating Environment

  • Temperature: 5-45° C (41-113°F)  
  • Humidity: 0%-90%, no condensing

User Defined Field

Bar Code, QR Code, Logos, Clock, Counter, Classes, etc.

IP Rating

IP55 Industrial Protection

Gross Weight with Complete Package

45 kg / 99 lbs

Standard Features

Font library - Multi-language support - Traverse printing - 90-degree vertical printing - Special counter Counter replacement - Clock replacement - Encoder port - USB port - Ink recovery pump - Solvent flush pump - Micro print

Optional Add-Ons

Serial port - Network LAN connection - Positive air pump

Laser Marking Solutions: CO2 and UV Laser Models

Laser Marking Solutions: CO2 and UV Laser Models

Laser marking systems are perfect for facilities that require high coding speeds, reliable accuracy, and exceptional code appearance. Laser users can mark, etch, and engrave their plastic products with visually appealing text, scannable codes, traceable serial numbers, and other essential markings.     
 

Laser systems are more expensive than CIJ printers upfront but do not use consumables. Moreover, they have minimal maintenance needs and require no annual servicing. Depending on your product output, these factors can make laser marking more cost-effective than inkjet printing.    
 

Inkjet, Inc. offers three laser models for plastic coding and marking applications:

  1. F8100C CO2 Laser Marking Machine
  2. LDR 7100 Laser Marking System (CO2 System)
  3. F8100U UV Laser Marking Machine    
     

These laser systems offer similar specifications and benefits. The F8100C, LDR7100, and F8100U provide:    
 

  • Marking speeds up to 2000 characters/sec.
  • 24/7 uninterrupted coding
  • Reliable ingress protections
  • Long laser tube life
  • Enhanced high-resolution mark quality
  • Plug-and-play laser module for easy line replacement
  • User-friendly control panel via computer or smartphone app    
     

See the chart below for a closer look into our laser systems’ most important specifications.

Specification

F8100C, LDR7100, and F8100U Laser Systems

Marking Speed

Up to 2,000 characters/second

Line Speed

Up to 200 m/min

Wave Lengths

  • Fiber: 1,055 - 1,070nm
  • CO2: 10.6um, 10.2um, and 9.3um
  • LDR: 10.6um, 10.3um, and 9.3um
  • UV: 355nm

Marking Formats

  • Standard industrial fonts (Windows TrueType®) and single-line font  
  • Machine-readable codes (OCR, 2D matrix, etc.) 
  • Bar codes: code 128a, code 128B, code 128c, code39, code93, QR Code, Data Matrix, Aztec-Code, Han Xin-Cod
  • Graphics, logos, symbols, etc. 
  • Linear, circular, angular, reverse, rotate sequential, and batch numbering  
  • Automatic date, layer and time code, and real-time clock 

Laser Tube

  • Fiber: Ytterbium (YT) pulsed fiber laser
  • CO2: Sealed CO2 laser
  • LDR: Sealed CO2 laser
  • UV: Solid-state UV laser

Beam Deflection

Steers beam with digital high-speed galvanometer scanners

User Interface

Personalized touch control screen with an easy-to-learn interface

Communication

  • UDP, TCP/IP, and RS232
  • Inputs for encoder and product detector triggers
  • Four inputs/outputs for start/stop signals, machine/operator interlocks, and alarm outputs (in addition to safety circuits)
  • Customer-specific solutions are available

Integration

Flexible beam delivery options (beam extension unit/beam turning unit) 

Cooling System

Air-cooled

Operating Environment

  • Temperature: 5-40°C (41-104°F)  
  • Humidity: 0%-90%, no condensing
  • Inputs for encoder and product detector triggers

IP Rating

Cabinet: IP54 standard

Weight

Approx. 40 kg 

Simplify Inkjet Printing on Plastic Bags, Parts, Sheets, and More

Here at InkJet, Inc, we can meet all of your printing needs. With a vast portfolio of hardware and ink options, we can ensure that your operation is stocked with the right equipment to mark plastics in a quick, legible manner. Simply contact our sales team, and we can start a conversation on what will work best for you.

For more information related to inkjet printing on plastic bags, parts, or sheets, contact InkJet, Inc. online or by phone at 1(800) 280-3245.